철근 밴딩기 롤러의 피로파괴 CAE 해석

Title
철근 밴딩기 롤러의 피로파괴 CAE 해석
Other Titles
Fatigue CAE Analysis of a Rebar Bending Machine Roller
Author(s)
김진호신유정최창환 [최창환 ]이성건[이성건]
Keywords
Fatigue analysis(피로해석); CAE analysis(CAE 해석); Fatigue life(피로수명); Rebar bending machine(철근 밴딩기)
Issue Date
201504
Publisher
한국기계가공학회
Citation
한국기계가공학회지, v.14, no.2, pp.75 - 80
Abstract
The rebar factory production process involves the repetitive bending of rebars. Therefore, the fatigue failure of the rebar bending machine needs to be considered. In this paper, fatigue analysis of the rebar machine was performed using the commercial software DAFUL, which is based on MFBD (Multi Flexible Body Dynamics). The rotating roller, fixing roller and rebar were modeled by the finite element method. The rebar bending process is simulated and the mechanical stresses on the rollers are calculated. Structural analysis of the rebar bending roller was performed using the maximum bending angle of 180° and maximum processing rebar diameter of Ф19mm. Then, for fatigue analysis, the S-N curve of STD-11 was . The fatigue life of rollers is estimated by modified Goodman diagram. The fatigue life range of the rotating roller is 2.99961×105~1×108while that of the fixed roller is 2.53142 × 105~1×108. STD-11 has an infinite life cycle after 1×108. Therefore, the rollers of the rebar bending machine may be expected to suffer fatigue failure. Thus, we performed a parameter study of fatigue life according to various axial radii of the fixed roller and rotating roller, and redesign of the rebar bending machine. Consequently, the axial radius of the fixed roller and rotating roller was found to be 35~37.5mm and 30~35mm, respectively, and an infinite life cycle was confirmed at these.
URI
http://hdl.handle.net/YU.REPOSITORY/32610http://dx.doi.org/10.14775/ksmpe.2015.14.1.075
ISSN
1598-6721
Appears in Collections:
공과대학 > 기계공학부 > Articles
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